Essential oil bottling line automatic diffuser herbal liquid filling capping machine rotary filler capper

Opis

Ⅰ: Notice before starting the machine.

1. The machine is powered by single phase/220V alternative current; Confirm the right connection before turning on the machine.

2. Check if the air pressure be connected in a proper way.

3. If there are any foreign objects on the machine and in the mould,Remove the foreign objects;

4. Confirm the hoses connected with peristaltic pumps be placed into the materials tank;

5.Check if the filling nozzles be aligned with the bottles mouth,capping heads with the bottles;

Ⅱ:Basic Data of essential oil filling capping machine

Machine close pictures& drawing of filling pressing line:

Station explanation:

(1). Bottles feeding:Vibrate bowl feeding the bottles,pneumatic elements guiding the bottles into turnplate,then the pneumatic elements retreat;

(2). Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements,the sation makes the bottle reach the bottom of holder;

(3). Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;

(4). Robot feeding: the robot feeds the pump into the bottles.

(5). Pressing Station: Tighten the bottles with the pump;

(6). Output: moving the final products out of the turnplate

2.Detector Switch

(1). Vials feeding station

[1]. Bottles-in cylinder: Guide the bottles in chute into the turnplate

[2]. Original point:: Bottles-in cylinder original place

[3]. Bottles-in Position: the sign of bottles in proper position

[4]. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

Preceess:

Vibrator feeding bottles

↓

Bottles sensor fiber → bottles-in sensing time

＋ ＋

Original point clinder Turnplate original point

↓

Bottles-in cylinder(forwarding) → Position switch

↓

Bottles-in cylinder(retreating)

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

(2). Filing station

[1]. Bottles-sensing switch: Detect the materials under the station and activation of station;.

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Bottles position reaching: The position cylinder completes the reaching of bottles

[5]. Nozzles pressing cylinder: Reach the filling nozzles into bottles;

[6]. Nozzles pressing original point: the nozzle retreat on the origin point;

[7]. Nozzles reaching: detect if the filling nozzle reach into the bottles or not

Process: Turnplate acts → bottles detecting switch → Station standby if there is no material

↓ (material there)

Bottles positioning cylinder

↓(start)

Bottles reaching

↓

Nozzles pressing cylinder

↓(pressing)

Nozzles reaching

↓

Filling starts up

↓(filling time)

Filling pressing cylinder

↓(rising)

Nozzles original point

↓

Bottles position cylinder

↓(Retreat)

Bottles position origine(filling station completing)

(3). Pump pressing station

[1]. Bottles station detecting switch: Detect the materials under the station and activation of station;

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Clamping cylinder: Clamping the pump;

[5]. Clamping origin: Clamping in a loose situation;

[6]. Clamping reaching: The bottles reaching into the station

[7]. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;

[8]. Pump cylinder: take and place the pump

[9]. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate;

Process: Turnplate acts → Bottles detecting switch→ Stand-by

↓ ↓(material there) (No material there)

Pump reaching detecting

↓

Pump reaching + pump cylinder moves up-down(Pressing)

↓

Pressing reaching detecting switch

↓

Pump-clamping detecting switch

↓

Complete pump-clamping

↓

Pump cylinder up-down(Upward)

↓

Pump cylinder reaching origin point

↓

Pump horizontal moving cylinder

↓

Horizontal moving reaching

↓

Pump cylinder up-down(downward)

↓

Pump up-down moving reaching

↓

Pump staying time

↓

Pump clamping cylinder loose

↓

Pump cylinder up-down(Upward)

↓

Pump horizontal cylinder (retreat)

ⅤVzdrževanje

1 to Preveriti in vzdrževati je treba stroj, da stroj podaljšate in optimizirate delovanje stroja;

Delovni stroj je treba vzdrževati vsake tri mesece; Ležaj in del prenosnika je treba mazati z maščobo; Mazanje je treba izvajati občasno; Olje za drsno pot (N68) je treba dodajati v del, kot je premikanje ali dvigovanje mehanizma dvakrat na dan; Avtomobilsko olje (N68) je treba dodati v vrtljive ali nihajne dele; Vsakih pol meseca dodajte maščobo v režo za odmikanje; Vsak mesec enkrat za oljno šobo dodajte maščobo;

2 Nikoli ne uporabljajte kovinskih orodij za udarjanje ali strganje površine, kjer je vezava kolomerirana na dele, kot so sestavni deli ali kalup.

3.Če stroj dlje časa preneha delovati, dodajte mazivo za mazanje v dele, kot sta prenos ali ležajni del; Stroj ravnajte tudi z vodoodporno zaščito。

4 Na stroj nikoli ne postavljajte predmetov, da ne bi poškodovali stroja.

5. Občasno očistite prah znotraj komponent, preverite tudi vse vijake in pritrdite sproščen vijak.

6. ob določenem času preverite vijake v sponkah za ožičenje in se prepričajte, da je vijak pritrjen;

7.Preverite, ali je v raztegnjeni poti ožičenja od električnih omaric ohlapna postaja; Če je del preveč ohlapen, ponovno pritrdite vijak, da se izognete odrgnini ali poškodbam izolacijskega sloja, ki lahko povzročijo električno puščanje;

8. preverite lahko obrabljene blazinice in poškodovane zamenjajte pravočasno;

Ⅵ.Packaging & Transportation

Nikoli ne postavljajte stroja vodoravno ali navpično navzdol; Odstavite nogo stroja in celoten stroj pritrdite z dnom zaboj. Stroj naj ostane v zaboju, ne da bi se med pošiljanjem odvijal od zabojnika ali stresel;

Embalaža stroja mora biti nevtralna; Pri premikanju stroja uporabite viličar ali žerjav in v stabilnem gibanju premikajte stroj od spodaj; Na sliki opazite ilustracijo kot spodaj; pri dviganju in nihanju stroja žerjav ne sme priti v stik s strojem. Stroj pritrdite s 4 kosov M16X200 vijakov in nato povežite žerjave in vijake za dviganje in nihanje strojev. Medtem zaščitite predmete pod strojem. Po potrebi uporabite opornico za stabilno dviganje (prikazano spodaj na sliki)

Preden razpakirate zaboj, preverite, ali je na zaboju kakšna škoda; Če na zaboju pride do kakršnih koli poškodb, ga ne odprete in takoj pokličite ladjar; Odprite zaboj pod drobnogledom ladijskih delavcev in zabeležite postopek;

Kar zadeva varnost, mora biti oddaljenost tal od vozila za viličar pod 1 m; Če uporabljate žerjav, ki premika stroj, naj bo razdalja od 2 metra do 2,5 metra

Ⅶ. Common Faults & Trouble-shooting